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IR809 MC7430 Modem Firmware Upgrade

JoshG255
Level 1
Level 1

Context: I'm configuring up batches of IR809s. One step of that process is upgrading modem firmware for TELSTRA.

Old version: FwVersion - 02.30.03.00, PriVersion - 002.044_000

New version: FwVersion - 02.33.03.00, PriVersion - 002.067_000

Files in flash:
0 Oct 11 2022 22:45:06 +00:00 Package_02.33.03.00_TELSTRA_002.067_000
7 64426341 Oct 12 2022 01:34:26 +00:00 Package_02.33.03.00_TELSTRA_002.067_000/74xx_02.33.03.00.cwe
8 3742 Oct 12 2022 01:37:20 +00:00 Package_02.33.03.00_TELSTRA_002.067_000/7430_02.33.03.00_TELSTRA_002.067_000.nvu

Problem:

One device doesn't allow the upgrade to take place and appears to be flapping between SIM slots, even though there is only one SIM installed.

Troubleshooting steps:

  • Reload the IR809 as recommended by the CLI output
  • Reseat the SIM card
  • Modem power cycle using the test cellular 0 modem-power-cycle command
  • Disable auto-sim using the no lte firmware auto-sim command, force modem to be active on Telstra firmware manually, and retry upgrade
  • Re-enable auto-sim and try upgrade again


CLI output:

 

ROUTER#microcode reload cellular 0 0 modem-provision flash:/Package_02.33.03.00_TELSTRA_002.067_000
Reload microcode? [confirm]
Log status of firmware download in router flash system?[confirm]
Firmware download status will be logged in flash:/fwlogfile
Microcode Reload Process launched for Cellular 281678848; hw type = 0x6F3
ROUTER#
ROUTER#
*****************************************************
 The interface will be Shut Down for Firmware Upgrade 
 This will terminate any active data connections.
*****************************************************
*****************************************************
 Modem will be upgraded!
 Upgrade process will take up to 15 minutes. During 
 this time the modem will be unusable.
 Please do not remove power or reload the router during 
 the upgrade process.
*****************************************************
*Oct 12 04:42:51.884: %LINK-5-CHANGED: Interface Cellular0, changed state to administratively down
*Oct 12 04:42:51.884: %LINK-5-CHANGED: Interface Cellular1, changed state to administratively down
FW_UPGRADE: 
	Carrier: TELSTRA
	FW Version: 02.33.03.00
	PRI Version: 002.067
	SKU: 9999999

FW_UPGRADE: Modem state 2, FW file type 6
FW_UPGRADE: Reset modem and waiting for modem to enter Boot-and-Hold
*Oct 12 04:43:13.455: CELLULAR: modem in slot 0 powered up

*Oct 12 04:43:13.455: %CELLULAR-2-MODEM_DOWN: Cellular0 modem is now DOWN.
FW_UPGRADE: Modem fail to enter Boot-and-Hold state
FW_UPGRADE: Abort Firmware upgrade and bring modem back to online state
FW_UPGRADE: Bringing modem back to online state
FW_UPGRADE: Waiting for modem to disconnect from the host
FW_UPGRADE: Modem disconnected from host
FW_UPGRADE: Waiting for modem to become online
FIRMWARE INFO AFTER UPGRADE:
Modem Device ID: MC7430	 MODEM F/W Boot Version: SWI9X30C_02.30.03.00
Modem F/W App Version: SWI9X30C_02.30.03.00	 Modem SKU ID: 1102644
Modem Package Identifier: 	 Modem Carrier String: 2
Modem PRI Ver: 000.012	 Modem Carrier Name: TELSTRA
Modem Carrier Revision: 002.044_000


F/W Upgrade: Firmware Upgrade FAILED, Please issue router reload to recover from this error
F/W Upgrade: Firmware Upgrade FAILED, Please issue router reload to recover from this error
*Oct 12 04:46:18.881: %CELLULAR-2-MODEM_UP: Cellular0 modem is now UP.
ROUTER#$sion flash:/Package_02.33.03.00_TELSTRA_002.067_000                                                    
*Oct 12 04:47:19.060: %CELLWAN-2-MODEM_RADIO: Cellular0 Modem radio has been turned on
*Oct 12 04:47:21.061: %LINK-3-UPDOWN: Interface Cellular0, changed state to down
*Oct 12 04:47:21.061: %LINK-3-UPDOWN: Interface Cellular1, changed state to down
ROUTER#$sion flash:/Package_02.33.03.00_TELSTRA_002.067_000
Reload microcode? [confirm]
Log status of firmware download in router flash system?[confirm]
Firmware download status will be logged in flash:/fwlogfile
Microcode Reload Process launched for Cellular 281678848; hw type = 0x6F3
ROUTER#
*****************************************************
 The interface will be Shut Down for Firmware Upgrade 
 This will terminate any active data connections.
*****************************************************
*****************************************************
 Modem will be upgraded!
 Upgrade process will take up to 15 minutes. During 
 this time the modem will be unusable.
 Please do not remove power or reload the router during 
 the upgrade process.
*****************************************************
*Oct 12 04:47:29.219: %CELLWAN-5-SIM_FAILOVER_TIMEOUT: [Cellular0]: SIM slot 0 Failover Timer timeout !!
*Oct 12 04:47:31.704: %LINK-5-CHANGED: Interface Cellular0, changed state to administratively down
*Oct 12 04:47:31.704: %LINK-5-CHANGED: Interface Cellular1, changed state to administratively down
FW_UPGRADE: 
	Carrier: TELSTRA
	FW Version: 02.33.03.00
	PRI Version: 002.067
	SKU: 9999999

FW_UPGRADE: Modem state 2, FW file type 6
FW_UPGRADE: Reset modem and waiting for modem to enter Boot-and-Hold
*Oct 12 04:48:11.433: CELLULAR: modem in slot 0 powered up

*Oct 12 04:48:11.433: %CELLULAR-2-MODEM_DOWN: Cellular0 modem is now DOWN.
FW_UPGRADE: Modem fail to enter Boot-and-Hold state
FW_UPGRADE: Abort Firmware upgrade and bring modem back to online state
FW_UPGRADE: Bringing modem back to online state
FW_UPGRADE: Waiting for modem to disconnect from the host
FW_UPGRADE: Modem disconnected from host
FW_UPGRADE: Waiting for modem to become online
FIRMWARE INFO AFTER UPGRADE:
Modem Device ID: MC7430	 MODEM F/W Boot Version: SWI9X30C_02.30.03.00
Modem F/W App Version: SWI9X30C_02.30.03.00	 Modem SKU ID: 1102644
Modem Package Identifier: 	 Modem Carrier String: 2
Modem PRI Ver: 000.012	 Modem Carrier Name: TELSTRA
Modem Carrier Revision: 002.044_000


F/W Upgrade: Firmware Upgrade FAILED, Please issue router reload to recover from this error
F/W Upgrade: Firmware Upgrade FAILED, Please issue router reload to recover from this error

*Oct 12 05:00:17.959: CELLULAR: modem in slot 0 powered up

*Oct 12 05:00:17.959: %CELLULAR-2-MODEM_DOWN: Cellular0 modem is now DOWN.
*Oct 12 05:02:03.616: %CELLULAR-2-MODEM_UP: Cellular0 modem is now UP.
*Oct 12 05:03:03.795: %CELLWAN-2-MODEM_RADIO: Cellular0 Modem radio has been turned on
*Oct 12 05:03:13.956: %CELLWAN-5-SIM_FAILOVER_TIMEOUT: [Cellular0]: SIM slot 0 Failover Timer timeout !!
*Oct 12 05:03:56.169: CELLULAR: modem in slot 0 powered up

*Oct 12 05:03:56.169: %CELLULAR-2-MODEM_DOWN: Cellular0 modem is now DOWN.
*Oct 12 05:05:41.800: %CELLULAR-2-MODEM_UP: Cellular0 modem is now UP.
*Oct 12 05:06:41.979: %CELLWAN-2-MODEM_RADIO: Cellular0 Modem radio has been turned on
*Oct 12 05:06:52.141: %CELLWAN-5-SIM_FAILOVER_TIMEOUT: [Cellular0]: SIM slot 0 Failover Timer timeout !!

 

 Please help!

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