I swear I tried every format known to me.  FAT 16 with all size blocks.  The Only thing that made sense was zwitter153 loading an older IOS <= 12.4(9)T7 and then issuing the # format flash: command.  I was then able to have a formatted card and copy ...

I suppose if 6 others were interested, I would go in on it with you for the license pak activation codes.  I have seen a resell price from provantage . com of $2255 ($281 each). What say you Cisco ASAv users?  Who wants to step up?  I just bought a 5...