Best way is to format the USB from a cisco router (in your lab)
1- Insert the USB - similar logs might come up
%USBFLASH-5-CHANGE: usbflash1 has been inserted!
%USBFLASH-4-FORMAT: usbflash1 contains unexpected values in partition table or boot sector. Device needs formatting before use!
2- Format the USB in the router
router# format usbflash0:
Format operation may take a while. Continue? [confirm]
Format operation will destroy all data in "usbflash1:". Continue? [confirm]
Format: Drive communication & 1st Sector Write OK...
Format: All system sectors written. OK...
Format: Total data sectors in formatted partition: 8191435
Format: Total data bytes in formatted partition: -100952576
Format: Operation completed successfully.
Format of usbflash1 complete
3- Save bootstrap config as ciscosdwan.cfg (case sensitive) and reload while the USB drive inserted. if that doesn't work, copy the file to bootflash and reload.