Yippee! It's back to where it was when I started. I reset the passwords and no shut the interfaces, and it's all good. I didn't know about sending break to the RP. I swear in the past I have been able to password recover using break to the SP.
Anyway....
We decided that even with a significant discount we are not going to buy the flash card adapter that goes in the internal flash DIMM slot. Instead we are buying SanDisk 512M CF cards for $13.
Thanks for the help.
-John Stigall