Sounds like hardware issue but could be a bug as below , if software upgrade does not fix it RMA it with Cisco
Symptom:
Some 2960 switches may fail TCAM POST test with the following messages,
!!! WARNING: The switch is not usable !!!
Reason:
Error unsupported TCAM value size
Actual value = 40, Expected value = 20
Conditions:
This is caused when some 2960 switches are downgraded to 12.2(44)SE2 or
12.2(44)SE3.
This can also be seen on some 2960 switches when downgrading to a previously
deferred version of IOS.
Workaround:
Do not downgrade to 12.2(44)SE2, 12.2(44)SE3, or any previously deferred
version of IOS.
Use any of the following IOS images:
12.2(37)EY
12.2(37)SE, 12.2(37)SE1
12.2(35)SE5
12.2(40)SE
12.2(44)SE, 12.2(44)SE1, 12.2(44)SE6
12.2(46)SE
12.2(50)SE, 12.2(50)SE1, 12.2(50)SE2, 12.2(50)SE3, 12.2(50)SE4, 12.2(50)SE5
12.2(52)SE
12.2(53)SE1, 12.2(53)SE2
12.2(55)SE or newer
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